How It Works Technology About Savings Calculator Support
Autonomous Power Management

Power your fleet.
Without stopping it.

Lion Power's robotic battery exchange system delivers a full exchange in under two minutes — completely automated, zero manual handling, around the clock.

See how it works →
Live Exchange Counter
—
Battery exchanges completed across active deployments
Energy Saved
—
Megawatt-hours
Downtime Avoided
—
Hours returned to production
Peak Demand Events Avoided
—
Unmanaged charge spikes prevented
Greenhouse Gases Saved
—
Metric tons CO₂ equivalent
vs. lead-acid batteries
< 2 min
Battery swap time
100%
Fully automated process
180+
Forklifts per system
30%
Energy reduction vs. lead-acid
Powering high-throughput fleets across
Automotive
Manufacturing
Grocery Distribution
Cold Storage
Distribution Centers
3PLs
The Problem We Solve

Legacy power is costing you more than you think.

01
Your forklifts stop
so batteries can charge.
12 min
< 2 min
Per exchange. Every shift. Every truck.
02
Every manual exchange is a liability your insurance already knows about.
7 hazards
Zero
No acid. No gas. No manual lifts.
03
You built a battery room.
You could've built revenue.
~14,000 sq ft
< 700 sq ft
1/20th the space. 10% more throughput.
How It Works

A complete exchange
in four steps.

From the moment a forklift pulls into the bay to when it drives away fully powered — the entire process takes under two minutes with zero operator involvement.

01
Forklift arrives
The system detects the approaching unit and pre-positions a fully charged battery from the storage carousel.
T + 0:00
02
Robotic extraction
The robotic arm removes the depleted battery with precision. No operator involvement, no exposure to acid, gas, or heavy loads.
T + 0:30
03
Fresh battery installed
A charged battery is loaded and locked. The system verifies the electrical connection automatically before the forklift is released.
T + 1:30
04
Back to work
The forklift returns to full operation. The exchange is logged automatically and the depleted battery begins a managed charge cycle.
T + 2:00
01
Forklift arrives
T + 0:00
02
Robotic extraction
T + 0:30
03
Fresh battery installed
T + 1:30
04
Back to work
T + 2:00
< 2min
Exchange time
vs. 12 min lead-acid exchange
30%
Energy reduction
compared to lead-acid systems
150+
Forklifts per system
managed in under 700 sq ft
24/7
Continuous uptime
no shift-limited charging cycles
What's Included

One solution.
Three integrated components.

Every Lion Power APM deployment includes the complete platform — hardware, batteries, and telemetry. Nothing sold separately.

ionX Robotic System
Robotic System
ionX
Autonomous Battery Exchange
The robotic core — fully autonomous battery extraction, storage, charging, and installation. Complete exchange in under two minutes, 24 hours a day.
Exchange Time< 2 min
Fleet Size20–180+
Footprint< 700 sq ft
✓ Included in every APM deployment
ionCore Batteries
Battery Platform
ionCore
Unified Lithium Architecture
One battery format for your entire fleet. 30% more energy efficient than lead-acid, compatible from pallet jacks to sit-down forklifts — with the AutoConnect power & comms interface built in.
✓ Included in every APM deployment
ionSight
Intelligence
ionSight
Fleet Telemetry
The telematics system — live visibility into every exchange, battery health, and energy draw across your fleet.
✓ Included in every APM deployment
By the Numbers

Traditional charging
vs. Lion Power APM.

Metric
Traditional Charging
Lion Power APM Included
Calculate savings →
Exchange time
12 minutes
Under 2 minutes
Process type
Manual operator handling
100% Automated
Floor footprint
2,000–14,000 sq ft
Under 700 sq ft
Energy efficiency
30%+ lost to heat
30% reduction vs. lead-acid
Operator safety
Acid, H₂, crush risk daily
Zero manual handling
Fleet telemetry
Manual tracking
Real-time via ionSight telematics
Demand Charges
One charger per truck
Reduces peak power demand by up to 2.5 MW
Core Technology

Built for the
hardest environments.

Industrial-grade robotics
The ionX arm operates with repeatable sub-millimeter accuracy on every cycle — no fatigue, no variability, built on proven automation principles from heavy industry.
Unified lithium platform
ionCore lithium cells deliver 30% more energy efficiency than lead-acid and work across your entire fleet with a single battery form factor.
Intelligent charge management
The APM system optimizes battery longevity, load balancing, and enables configurable peak power caps to help avoid demand charges.
Real-time fleet telemetry
ionSight delivers real-time telematics on every exchange event, battery state-of-health, and energy draw across your fleet — no manual data collection required.
Modular scaling
Start with 20 forklifts and expand to 180+ without rebuilding infrastructure. Modules integrate into the existing system as your operation grows.
System Status — Live
100% Fleet utilization — last 8 hours
Robot arm statusOperational
Exchanges completed today147
Average exchange time1m 52s
Batteries ready8 / 12
30-day uptime99.7%
Ready to see it live?

See the system
in person.

Book a live demonstration and watch the APM system perform a real battery exchange. Bring your fleet data — we’ll walk through the efficiency and ROI analysis for your specific operation.

Request a Demo
Tell us about your operation and we'll be in touch shortly.