How It Works Technology About Savings Calculator Support
Autonomous Power Management

Power your fleet.
Without stopping it.

Lion Power's robotic battery exchange system delivers a full exchange in under two minutes — completely automated, zero manual handling, around the clock.

See how it works →
Live Exchange Counter
—
Battery exchanges completed across active deployments
Energy Saved
—
Megawatt-hours
Downtime Avoided
—
Hours returned to production
Peak Demand Events Avoided
—
Unmanaged charge spikes prevented
< 2 min
Battery swap time
100%
Fully automated process
150+
Forklifts per system
30%
Energy reduction vs. lead-acid
The Problem We Solve

Legacy power is costing you more than you think.

01
Your forklifts stop
so batteries can charge.
12 min
< 2 min
Per exchange. Every shift. Every truck.
02
Every manual exchange is a liability your insurance already knows about.
7 hazards
Zero
No acid. No gas. No manual lifts.
03
You built a battery room.
You could've built revenue.
~14,000 sq ft
< 700 sq ft
1/20th the space. 10% more throughput.
How It Works

A complete exchange
in four steps.

From the moment a forklift pulls into the bay to when it drives away fully powered — the entire process takes under two minutes with zero operator involvement.

01
Forklift arrives
The system detects the approaching unit and pre-positions a fully charged battery from the storage carousel.
T + 0:00
02
Robotic extraction
The robotic arm removes the depleted battery with precision. No operator involvement, no exposure to acid, gas, or heavy loads.
T + 0:30
03
Fresh battery installed
A charged battery is loaded and locked. The system verifies the electrical connection automatically before the forklift is released.
T + 1:30
04
Back to work
The forklift returns to full operation. The exchange is logged automatically and the depleted battery begins a managed charge cycle.
T + 2:00
01
Forklift arrives
T + 0:00
02
Robotic extraction
T + 0:30
03
Fresh battery installed
T + 1:30
04
Back to work
T + 2:00
< 2min
Exchange time
vs. 12 min lead-acid exchange
30%
Energy reduction
compared to lead-acid systems
150+
Forklifts per system
managed in under 700 sq ft
24/7
Continuous uptime
no shift-limited charging cycles
What's Included

One solution.
Four integrated components.

Every Lion Power APM deployment includes the complete platform — hardware, batteries, telemetry, and communication. Nothing sold separately.

ionX Robotic System
Robotic System
ionX
Autonomous Battery Exchange
The robotic core — fully autonomous battery extraction, storage, charging, and installation. Complete exchange in under two minutes, 24 hours a day.
Exchange Time< 2 min
Fleet Size20–150+
Footprint< 700 sq ft
✓ Included in every APM deployment
ionCore Batteries
Battery Platform
ionCore
Unified Lithium Architecture
One battery format for your entire fleet. 30% more energy efficient than lead-acid, compatible from pallet jacks to sit-down forklifts.
✓ Included in every APM deployment
ionSight
Intelligence
ionSight
Fleet Telemetry
The telematics system — live visibility into every exchange, battery health, and energy draw across your fleet.
✓ Included in every APM deployment
By the Numbers

Traditional charging
vs. Lion Power APM.

Metric
Traditional Charging
Lion Power APM Included
Calculate savings →
Exchange time
12 minutes
Under 2 minutes
Process type
Manual operator handling
100% Automated
Floor footprint
2,000–14,000 sq ft
Under 700 sq ft
Energy efficiency
30%+ lost to heat
30% reduction vs. lead-acid
Operator safety
Acid, H₂, crush risk daily
Zero manual handling
Fleet telemetry
Manual tracking
Real-time via ionSight telematics
Demand Charges
One charger per truck
Reduces peak power demand by up to 2.5 MW
Core Technology

Built for the
hardest environments.

Industrial-grade robotics
The ionX arm operates with repeatable sub-millimeter accuracy on every cycle — no fatigue, no variability, built on proven automation principles from heavy industry.
Unified lithium platform
ionCore lithium cells deliver 30% more energy efficiency than lead-acid and work across your entire fleet with a single battery form factor.
Intelligent charge management
The APM system optimizes battery longevity, load balancing, and enables configurable peak power caps to help avoid demand charges.
Real-time fleet telemetry
ionSight delivers real-time telematics on every exchange event, battery state-of-health, and energy draw across your fleet — no manual data collection required.
Modular scaling
Start with 20 forklifts and expand to 150+ without rebuilding infrastructure. Modules integrate into the existing system as your operation grows.
System Status — Live
100% Fleet utilization — last 8 hours
Robot arm statusOperational
Exchanges completed today147
Average exchange time1m 52s
Batteries ready8 / 12
30-day uptime99.7%
Ready to see it live?

See the system
in person.

Book a live demonstration and watch the APM system perform a real battery exchange. Bring your fleet data — we’ll walk through the efficiency and ROI analysis for your specific operation.

Request a Demo
Tell us about your operation and we'll be in touch shortly.